Baichao Metal clients can take advantage of our precision-assembly services to reduce their production complexity and expense. Clients taking advantage of our assembly and integration services have fewer items to purchase, manage less inventory and reduce their labor costs. We apply our expert techniques to assemble products built from our fabricated components, customer-supplied materials, or purchased components, or a combination of all three.
The components assembled and integrated can range from simple mechanical assemblies of fabricated sheet metal parts to complex electro-mechanical assemblies with extensive bills of material. Assembly and integration can include inspection, testing and custom packaging of your product. We can even ship it directly to your customer.
- Sheet Metal Assembly: Baichao Metaloffers complete sheet-metal assembly services for items that are Baichao Metal fabricated, customer supplied and/or purchased, enabling firms to harness the value of our lean, rigorously managed and monitored production processes.
- Electro-mechanicalAssembly: From wire harnesses to power supplies and beyond, companies requiring meticulous integration of electrical and other non-sheet metal parts to complete their assemblies can look to Baichao Metal for the quality, consistency and flexibility of scheduling we apply to all our processes.
- Contract Manufacturing:Baichao Metal can simplify and streamline your supply chain even more through contract manufacturing: private labeling and shipping completely assembled finished goods directly to your customers.
Assembly Services Equipment & Capabilities
Dalian Baichao has a long history of working with the customer and their drawings to be able to assemble a finished product in-house. We use a wide range of tools, including pneumatic and electric power tools with variable torque settings, along with various manual tools. When looking to get the assembly done, Dalian Baichao makes sure that the right tool is available for the right process.
If you do not want to be incorporating nuts into your product, Dalian Baichao offers both PEM setting along with Weld Nut installation services. We also have the capabilities to weld studs onto your product if this is what your job requests. For a more permanent fastening measure, Dalian Baichao also offers riveting within our assembly processes.
Weld Nut Services
Dalian Baichao also offers weld nut fastening for our customer through the use of our 2 spot welders. Weld nuts can be incorporated onto the surface of stainless steel, carbon steel, aluminum as well as other metals to provide a permanent threaded feature on your finished parts to be able to be used for standard fasteners.
Stud welding joins a metal stud to a metal workpiece and is used in everything from kitchen appliances to the building of bridge decks and construction of tankers and military ships. Dalian Baichao offers stud welding for applications used in the manufacturing of stainless steel components, with capability up to 3/4 inch (19mm) studs of various lengths and for standalone machines.
Riveting is a crucial step in the assembly of metal parts and components. We offer professional fastening that joins work pieces together. The connection can bear shear loads, including those that are perpendicular to the axis of the shaft. Standard smooth, cylindrical-shaped rivets or an assortment of styles, sizes, and materials are available for any type of hardware installation for any final product assembly.
Riveting assembly work is automated with pneumatic hammer rivet installation providing fast, easy, reliable finishes. It also allows for near limitless variations in design. Once riveted, components are permanently fastened and ready for demanding environmental conditions and applications. The result is a sturdy, long-lasting part that can hold up to waterproofing, high vibrations, heavy loads, and much more.
Industries That Use Assembly Services
Metal fabrication and assembly services are utilized across various industrial sectors. Fabricated metal products offer much versatility, and can be used with other materials to bind or fasten other metals, wood, metal, plastic, etc. Industries we serve include but are not limited to:
Automotive and Transportation Aviation Aerospace Building and Construction Energy Manufacturing Electronics
Dalian Baichao is capable of handling all your assembly service needs, regardless of application or industry. Contact our experienced team today to learn more about our capabilities.